Hydraulic Power Unit for Trolley Traversing
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- Description
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Product Characters
This hydraulic system is specially developed for the TLJ series bridge erecting machines (girder launchers), capable of performing all essential operations including leg lifting, hole‑crossing longitudinal movement, beam lifting, wheel set steering balancing, and fine traversing adjustment. It is well‑suited for complex working conditions such as thousand‑ton heavy loads, small‑radius curves, and zero‑distance launching at tunnel portals.
The system adopts a partitioned modular design with multiple independent power units supplying oil separately. Each circuit is fed by its own independent variable‑displacement piston pump, ensuring no mutual interference; a fault in a single circuit does not cause a whole‑machine shutdown.
All lifting, traversing, and hoisting circuits are equipped as standard with bidirectional hydraulic locks and counterbalance valves, which instantly lock the load in the event of power failure or hose burst, effectively preventing box girder drop, leg settlement, or creeping. The system also features automatic overflow relief in case of overpressure.
The main pumps are high‑pressure variable‑displacement piston pumps, with a rated working pressure of 20–31.5 MPa (up to 31.5 MPa for thousand‑ton models).
A large‑capacity oil tank with an air‑cooled cooler and automatic high‑/low‑temperature control ensures reliable operation in high‑temperature field construction environments. The hydraulic power unit is enclosed with a protective cover and a door‑opening design, making it suitable for harsh working conditions.
Competitive Advantages
●High Qualities: Cylinder body and piston are made from solid chrome steel and heat-treated. The structure, parts, seals, materials and processing technology have been fully standardized. Good looking and long life time.
●Great Durability: Hard-chromium plated piston with replaceable, heat treated saddle.
●Stronger Mechanical Strength: Stop ring can bear full capacity (pressure) and is fitted with dirt wiper.
●Corrosion Resistant: Perfectly passed the neutral salt spray test (NSS) Grade 9/96 hours and the valve blocks are nickel plated.
●Long life span: FAST cylinders have passed over 200,000 cycles cylinder life test.
●Cleanliness: Through fine cleaning, surface detection, ultrasonic cleaning and dust-free transfer during the process, and laboratory test and real-time cleanliness detection after assembly, FAST cylinders have reached Grade 8 of NAS1638.
●Strict Quality control: PPM lower than 1000Considerate Services
●Sample Service: Samples will be provided according to customer's instruction.
●Customized Services: FAST provides the best quality and services, all products can be customized according to the customer's individual requirements.
●Warranty Service: In case of quality problems under 1 year warranty period, free replacement will be made for customer.Company Profile
Establish Year
1973
Factories
3 factories
Staff
500 employees including 60 engineers,30 QC staff
Production Line
13 lines
Yearly Production Capability
Hydraulic Cylinders 450,000 sets;
Hydraulic System 2000 sets.Sales Amount
USD45 Million
Main Export Countries
America,Sweden,Russian,Australia
Quality System
ISO9001,TS16949
Patents
89 patents
Guarantee
13 months

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